How to integrate proprietary software into Heavy-Duty Fuel Cell Control Units using an open-platform VCU

Dumarey’s Partnership with fuel cell OEMs

Fuel cell OEMs operating in the bus and truck sector needed a reliable and customizable control solution capable of managing the unique requirements of heavy‑duty fuel cell systems, including power distribution, thermal management, and real‑time diagnostics.

Clients:

Fuel cell OEMs

Industries:

Transportation

Applications:

Bus| Trucks

Customer Benefits

The solution supports advanced data logging, high‑voltage system monitoring, and interfaces with existing OEM architectures, allowing manufacturers to streamline validation, improve system efficiency, and reduce development time.

Customer Requirements

Customers are looking for standard, off‑the‑shelf hardware capable of controlling the new generation of fuel cells. At the same time, they need the flexibility to integrate their own proprietary software into these standard modules, ensuring they can maintain control over their unique functionalities and preserve continuity with their internal solutions.

Results

  • Open platform toolkit for integration: enabled seamless system integration and allowed the customer to develop their own application software aligned with Dumarey firmware.
  • Customized basic software: adapted to ensure smooth VCU integration into the fuel cell – and vehicle architecture.
  • Targeted engineering consultancy: supported requirements review, Functional Safety, and Cybersecurity architecture design.
  • Project and supplier management: ensured smooth execution through full coordination, procurement, and supplier quality oversight.
  • Software deliverables: provided customized basic software, firmware updates, and an enhanced open platform- toolkit.
  • Dedicated software releases: delivered software packages tailored to the customer’s development cycle.

Dumarey Solutions

Dumarey enabled seamless system integration through an open platform toolkit, allowing the customer to develop their own application software fully aligned with Dumarey firmware. We customized the basic software to ensure smooth VCU integration into the fuel cell and vehicle architecture.
Our team provided targeted engineering consultancy, supporting requirements review as well as Functional Safety and Cybersecurity architecture design. Dumarey also ensured smooth execution through full project and supplier management, covering coordination, procurement, and supplier quality.
On the software side, we delivered customized basic software, firmware updates, and an enhanced open‑platform toolkit, supported by dedicated software package releases tailored to the customer’s development cycle.











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