Engineering-led AI solutions

Engineering-led AI solutions for industrial and automotive companies

Engineering-led AI solutions

Engineering-led AI solutions for industrial and automotive companies

For several industrial companies, the biggest risk in an AI investment usually isn't the technology itself - it's applying the right technology to the wrong problem. Generic AI vendors sell you a platform and ask you to adapt your process to fit it. Dumarey works the other way around: decades of hands-on engineering experience in propulsion systems, embedded control, vehicle design, manufacturing and testing come first, and the AI is built to fit your systems, your failure modes, and your real operating constraints - not the reverse. We're platform-neutral: we develop and apply the AI that actually solves your problem, and you own what we build together.

Energineering your future

Why Engineering-Led AI

You have probably already run a pilot. It performed well on the vendor’s demo data, everyone in the readout nodded, and then it hit your actual sensor readings – the noise, the edge cases, the failure modes that only show up on your line – and the accuracy fell apart. Nobody on the vendor’s team had ever sat down with the engineers who know how the machine actually breaks.

Dumarey starts with the system, not the algorithm. Before any model is trained, our engineers – the same people who’ve worked on propulsion systems, embedded control units, and vehicle integration – map out how your process actually fails, what data genuinely reflects that failure, and where a model can be trusted versus where it can’t.

In practice, this sets us apart in two ways. First, we co-develop tailored solutions with our customers, combining their process knowledge with our engineering and AI expertise. Second, we focus on specific, real-world industrial challenges, working directly with the engineers who design, deploy, and support the solution.

How Dumarey Compares

  • Versus vision hardware vendors (camera and sensor manufacturers): they sell a product you configure to your line. We design the inspection logic around your specific defect modes and integrate it into your existing production environment – hardware-agnostic where your line already has cameras or sensors in place.
  • Versus condition-monitoring platform vendors: most predictive maintenance vendors are built around their own component category – bearings, rotating equipment, a specific sensor line – and sell you their sensor plus their platform. Dumarey’s predictive maintenance work spans whatever failure mode your system actually has, from fuel systems to aftertreatment to manufacturing processes, without requiring you to standardize on proprietary hardware.
  • Versus large engineering consultancies: global system integrators bring scale and multi-year transformation programs. Dumarey brings the same engineering-first philosophy at a scope and speed built for industrial teams – a specific process, a defined outcome, delivered by engineers who stay accountable after deployment.

Computer Vision & Defect Recognition

Why Engineering-Led AI You have probably already run a pilot. It performed well on the vendor’s demo data, everyone in the readout nodded, and then it hit your actual sensor readings – the noise, the edge cases, the failure modes that only show up on your line...

When inspector judgment becomes the variable nobody can spec away
Three shifts, three inspectors, three different calls on the same borderline defect – and a customer audit catches the inconsistency before you do. Fatigue and lighting don’t show up on a spec sheet, but they show up in your rejection rate.
Dumarey builds computer vision systems for defect, anomaly, and non-conformity detection directly in your production environment – on images and video, at the edge, on-premise, or in the cloud – replacing subjective borderline calls with a consistent, auditable threshold. This has been applied in textile and leather defect detection on premium manufacturing lines and in automotive component inspection with great results, such as false positive rate reduced by up to 98% (from 40 to 2%) for visual inspection for automotive injector production.

When the defect doesn’t show up until the product already left the plant
Some failure modes are invisible under normal light – a void inside a molded part, a thermal inconsistency in a casting, a material property that only deviates in a way a camera can’t see. By the time it surfaces, it’s a field failure or a warranty claim, not a line rejection.
For this, we go beyond standard imaging: hyperspectral and thermal imaging for material and process inspection, 3D reconstruction and monocular depth estimation for geometric non-conformities. This has been used for thermal monitoring of injection-molding processes and hyperspectral image analysis for product sorting – catching what visible-light inspection structurally cannot.

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Computer Vision & Defect Recognition

Machine Learning & Predictive Intelligence

When the warning signs were in the data for weeks
A line goes down mid-shift. The post-mortem finds the signal was there in the sensor data days or weeks earlier – nobody was looking at the right variable, or the threshold that would have caught it wasn’t set.
Dumarey develops predictive maintenance and health-scoring models that detect anomalies and assign risk scores to components or systems before failures occur, enabling maintenance activities to be prioritised proactively rather than performed reactively. This approach has been successfully applied across several domains, including thermal management, measurement systems, and automotive after-treatment systems. By identifying recurring failure modes that conventional threshold-based alarms often fail to detect, these solutions have helped reduce vehicle downtime caused by after-treatment system issues by approximately 25%.

When root cause takes weeks because nobody can see the whole picture
An intermittent issue shows up in warranty claims months after the fact. Engineers manually cross-reference service logs, trying to reconstruct a pattern that’s scattered across systems that don’t talk to each other.
We use Bayesian networks, causal graphs, and probabilistic models to accelerate diagnosis when a failure mode is unclear – turning an investigation that used to take weeks of manual correlation into a structured decision process measured in days.

When fleet range planning is still built on averages
A charging schedule built around an “average” driver doesn’t hold up against real driver behavior, real degradation curves, and real route variance – and the gap shows up as missed SLAs or underused charging infrastructure.
For electrified fleets, we build predictive models for driver and charging behavior, battery thermal intelligence, and route-energy optimization, replacing averages with models grounded in how your specific fleet actually operates.

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Machine Learning & Predictive Intelligence

Generative AI & Agentic Workflows

When the person who knows where everything is decides to retire
The senior engineer who’s been there twenty years is the actual search index for your organization’s knowledge. FMEAs, lessons learned, simulation results – technically documented somewhere, practically retrievable only by asking them. When they leave, that retrieval capability leaves with them.
Dumarey builds knowledge management systems and retrieval-augmented generation (RAG) over internal documentation, plus agentic workflow automation for repetitive tasks, turning tribal knowledge into something the next engineer can actually query.

When RFQ season turns your best engineers into document processors
A stack of RFQs (Request For Quote) lands with a two-week turnaround, requirements buried across scattered PDFs and spec sheets, and the proposal team spends the first three days just extracting what’s actually being asked for before anyone can start drafting a response.
We build document intelligence pipelines for RFQ scanning, proposal drafting, and structured data extraction – compressing the part of the cycle that’s pure document processing so your engineers spend their time on the part that actually requires judgment.

When legacy code and content work both need the same underlying capability
The same generative AI foundation that handles document intelligence also extends to engineering productivity – including embedded-software reverse engineering, where GenAI reconstructs documentation from legacy code – and to lighter-touch applications like marketing content generation, sales lead qualification and pricing intelligence, and technology-trend mapping for consortium building and funding applications.

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Generative AI & Agentic Workflows

Some of our

Customers

For over 40 years, we’ve applied our expertise to develop high-quality projects.

Thanks to our history and experience, we understand the value of building strong relationships with our customers.

Keeping in touch

Looking for advanced AI tailor-made solutions to enhance your industrial automation?

Contact Dumarey to discover tailor-made, performance-driven solutions.











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