How to integrate a Hydrogen Fuel Cell Propulsion System into an existing bus platform

Dumarey’s Partnership with Bus OEMs and vehicle OEMs

Dumarey led integration of the complete driveline system into a bus: propulsion unit, either internal combustion engine-based or Fuel Cell-based, hydrogen storage, battery pack, e-motor, thermal management.

Clients:

Bus OEMs, vehicle OEMs

Industries:

Off-road| Transportation

Applications:

Bus| Tractor

Customer Benefits

Dumarey supported the customer across the full development chain, starting with hardware propulsion system sizing and the definition of safety‑critical HW requirements. We translated customer needs into complete system and subsystem specifications, ensuring seamless integration of the hydrogen propulsion unit within the existing bus platform.

Customer Requirements

Development of hydrogen propulsion unit to fit in current bus platform.

Results

  • Focus on integration of a Fuel Cell and enhanced Active thermal management system with customized Power Distribution Unit and state of the art Power Control Unit for Energy management system.
  • Specific Hydrogen kit design, development and procurement

Dumarey Solutions

Dumarey supported the customer across the full development chain, from propulsion system sizing and safety critical hardware requirements to complete system and subsystem specifications for seamless hydrogen driveline integration. We coordinated the entire project and supplier network, managed procurement, and defined all hydrogen related requirements for the Vehicle Controller System, refining the software architecture through a detailed gap analysis between the Hydrogen Control Unit and the Bus VCU.

To ensure real world performance, carried out base calibration, initial drivability and diagnostics, and supported vehicle testing directly at the customer site, delivering a fully validated hydrogen propulsion system.











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